Model: GJD4500
The GJD4500 UHPC mortar batching machine is an industrial-grade, heavy-duty dry-mix mortar mixing host, designed for large-scale production lines with an annual output of hundreds of thousands of tons. Ultra-high-performance mortar mixer serves as the core equipment in commercial dry-mix mortar plants, ensuring high efficiency, precision mixing, and durability.
1.Capacity Effective Volume of the ultra-high-performance mortar mixer: 4,500L (4.5 m³)
Batch Output: 6–7 tons per cycle Ideal for: Large-scale dry-mix mortar production lines ; Commercial centralized mixing station.
2. Heavy-Duty Single-Shaft Mixing Structurewith multi-ribbon agitators for 3D circulatory mixing and high shear force, ensuring uniform blending of powders and additives. Heavy-duty sealing system from UHPC mortar mixer at shaft ends to prevent dust leakage and reduce bearing wear.
3. High Mixing Precision & Speed Mixing time: 3–5 minutes per batch Uniformity (CV value): ≤5%, compliant with national dry-mix mortar standards. No dead zones, no residue, no stratification—suitable for blending cellulose, polymer powders, and mineral additives.
5. Intelligent Control System Fully automated integration with batching, dust removal, weighing, and packaging systems. Optional PLC + HMI touchscreen for: Automatic formula recall ; Error alarms & real-time monitoring
6. Rapid Discharge Design Large pneumatic discharge gate for fast unloading & minimal residue. Configurable options: Single or dual discharge outlets for continuous batch production.
Materials for Ultra-High Performance Concrete
High-viscosity raw materials and mixed finished materials：Such as cement, silica fume, rice husk ash, metakaolin, glass powder, ceramic tile powder etc..
Key Features
Model
GJD4500
Effective Volume
4500L(~4.5m³)
Material
Wear-resistant alloy castings
Filling coefficient
Up to 0.75%
Mixing Time
90-180 s
Discharge Method
Pneumatic gate
Main Structure
Single-shaft multi-blade
Range of Configuration
1.The GJD4500 UHPC mortar batching machine offers a flexible configuration range tailored to meet various production needs in UHPC mortar mixer applications, from high-strength infrastructure elements to architectural precast components.
2.UHPC planetary mortar mixer can be configured with multiple storage silos, automated weighing systems, and moisture sensors for precise raw material control and continuous feeding.
3.The UHPC mortar mixer supports multiple lining materials—manganese steel, stainless steel, alloy steel, or ceramic composites—making it ideal for both aggressive ultra-high-performance mortar mixer environments and long-lasting UHPC mortar batching machine operations.
4.UHPC mortar mixer features customizable discharge options, including single or dual large pneumatic gates, enabling high-speed unloading for both batch and continuous modes—especially useful in UHPC mortar mixer lines where fast turnover is critical.
5.Control system configurations include standard manual operation, semi-automatic settings, or full PLC + HMI touchscreen integration, perfect for smart UHPC mortar batching machine setups requiring error tracking, formula recall, and real-time monitoring.
6.The UHPC mortar batching machine structure of the GJD4500 can be enhanced with dual-shaft ribbon agitators or optional high-speed choppers for improved dispersion of fine powders, polymers, and fibers.
7.Water dosing and additive injection systems are fully configurable, ensuring ideal hydration and bonding in both solid batching plant workflows and ultra-high-performance mortar mixer production.
8.The UHPC mortar mixer can also be integrated with centralized dust removal and packaging systems, supporting clean and efficient environments.
9.Optional temperature and viscosity monitoring systems can be added to optimize mix quality and uniformity in UHPC mortar mixer operations, especially under varying ambient conditions.
Can the equipment be customized according to customer requirements?
Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.
Is Ninon provide installation and commissioning services?
Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.
What is the warranty period for the products?
The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.
How to Choose the Most Suitable Equipment?
First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.).
Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape.
Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application.
Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.
What certification standards do the machines comply with?
Our equipment complies with international standards, including ISO 9001 quality management certification，ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.
What are the available payment methods and Incoterms ?
We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.
