• UHPC Mortar Batching Mixer
  • UHPC Mortar Batching Mixer
  • UHPC Mortar Batching Mixer
  • UHPC Mortar Batching Mixer
  • UHPC Mortar Batching Mixer
  • video

UHPC Mortar Batching Mixer

  • NINON
  • CHINA
Model: GJD3000 The UHPC Intensive Mixer is a high-efficiency, heavy-duty mixing machine designed for medium-to-large-scale production lines of dry-mix mortar, thermal insulation mortar, plastering mortar, and other specialized building materials. With a 3,000L (3 m³) capacity, solid batching plant serves as a core mixing host in automated batching and packaging systems, ideal for construction material manufacturers requiring high output and precision mixing.

UHPC  Mortar Batching Mixer

UHPC Intensive Mixer

Key Features

1.Large Capacity & High Efficiency:

With a 3,000L (3 m³) effective volume and 4–5 tons output per cycle, the GJD3000 UHPC Intensive Mixer ensures rapid batch mixing in just 3–5 minutes—ideal for high-throughput setups like SCC concrete mixer lines.

2.Advanced Mixing Design:
The dual-shaft horizontal system uses multi-blade agitators to provide intense shearing, rolling, and convection. This design, inspired by Planetary Mortar Mixer technology, eliminates dead zones, clumping, and material stratification.

3.Material Versatility:
Compatible with a wide range of formulations such as dry-mix mortar, thermal insulation mortar, self-leveling compounds, tile adhesives, and crack-resistant mortars—suitable for applications requiring the precision of a UHPC Intensive Mixer.

4.High Uniformity:
Ensures consistent dispersion of additives, fibers, and powders with minimal variation, matching the standards of high-performance SCC concrete mixers and Planetary Mortar Mixer systems.

5.Robust Build Quality:
Offers wear-resistant linings (abrasion-resistant steel or stainless steel) and hardened mixing arms for long-term durability, comparable to the rugged build of UHPC Intensive Mixers used in industrial applications.

6.Fast Discharge System:
Features a large pneumatic discharge gate for rapid, clean unloading—key for maintaining continuous production in solid batching plant and SCC concrete mixer environments.

7.Smart Automation Integration:
The GJD3000 solid batching plant supports full automation with weighing systems, batching controls, dust removal units, and packaging machines. The intelligent control system of solid batching plant is aligned with digitalized UHPC Intensive Mixer operations, enhancing data tracking and process control.


Materials for Ultra-High Performance Concrete


solid batching plant

High-viscosity raw materials and mixed finished materials:Such as cement, silica fume, rice husk ash, metakaolin, glass powder, ceramic tile powder etc..


Specification


ModelGJD3000
Effective Volume
3000 L(3m³)
Filling coefficientUp to 0.75%
Mixing Time80-190 s
Discharge MethodPneumatic gate
Material 
Wear-resistant alloy castings



Range of Configuration


UHPC Intensive Mixer

1.Dry-Mix Mortar Production Lines

the GJD3000 solid batching plant serves as the core blending unit within a solid batching plant, delivering consistent and homogeneous mixing for masonry mortars, tile adhesives, and waterproofing compounds. Its performance rivals that of a Planetary Mortar Mixer, providing uniform dispersion of fine powders and polymer additives.

2.Commercial Mortar Processing Stations 

SCC concrete mixer benefits from its large capacity and fast discharge system, offering output speed comparable to high-efficiency SCC concrete mixer lines. With automation and intelligent control, SCC concrete mixer supports frequent material switching and diverse formulations—key in high-volume batching centers.   

3.Pre-Mixed Building Material Plants 

Utilize GJD3000 mortar mixer for blending ready-to-use plasters, grouts, and leveling materials. Its integration-friendly design fits perfectly within a modular solid batching plant, offering flexibility and efficiency similar to Planetary Mortar Mixer setups. 

4.Specialty Mortars (Thermal Insulation, Grouts, Leveling Compounds, etc.)

When producing specialty mortars like thermal insulation compounds, fiber-reinforced grouts, and self-leveling screeds, the SCC concrete mixer's intensive action—modeled after a UHPC Intensive Mixer—ensures smooth, lump-free results. The performance of UHPC Intensive Mixer also meets the flowability and homogeneity demands of modern SCC concrete mixer standards. 


On-site View

solid batching plant

UHPC Intensive Mixer

solid batching plant

UHPC Intensive Mixer



  • Can the equipment be customized according to customer requirements?

    Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.

  • Is Ninon provide installation and commissioning services?

    Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.

  • What is the warranty period for the products?

    The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.

  • How to Choose the Most Suitable Equipment?

    First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.). Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape. Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application. Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.

  • What certification standards do the machines comply with?

    Our equipment complies with international standards, including ISO 9001 quality management certification,ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.

  • What are the available payment methods and Incoterms ?

    We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.

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