Cyclone powder separator is a high-efficiency device used to separate fine particles from air or gas streams in industrial processes. Widely used in cement plants, power stations, and sand-making systems. As a V-type powder separator, it helps enhance environmental protection and improves overall system cleanliness and efficiency.
The vortex powder separator features a compact design, simple structure, and low maintenance needs. The vortex powder separator handles high temperatures and volumes, making it ideal for heavy-duty, continuous operations. Its high separation rate contributes to better product quality and reduced pollution, making vortex powder separator an essential component in modern material processing and dust collection systems.
The Cyclone Fly Ash Powder Separator utilizes centrifugal force to effectively separate fine dust and fly ash from air streams, ensuring minimal particle escape and clean emissions.
2.Robust Structure
Built with wear-resistant materials, the V-type powder separator withstands high temperatures and abrasive materials, making it suitable for harsh working environments.
3.Compact and Space-Saving
The Cyclone powder Separator features a vertical, streamlined design that minimizes floor space while maintaining high processing capacity.
4.Energy Efficient
Unlike traditional separators, themineral powder air classifier operates with low energy consumption, making V-type powder separator a cost-effective solution for continuous use.
5.Versatile Applications
The fly ash powder separator is not limited to fly ash; V-type powder separator also efficiently handles cement, limestone, quartz, and other fine powders in diverse industrial processes.
Specification
1.Processing Capacity
The Cyclone powder Separator can handle air volumes ranging from 2,000 to over 50,000 m³/h, depending on the model and application.
2.Separation Efficiency
A high-quality fly ash powder separator achieves separation efficiencies of 80–95%, effectively removing fine dust and ash particles from airflow.
3.Particle Size Range
The mineral powder air classifier is capable of classifying particles ranging from 1μm to 100μm, making vortex powder separator suitable for ultra-fine powder processing.
4.Operating Pressure
The V-type powder separator generally operates under negative pressure conditions, typically between -500 Pa to -2,000 Pa, ensuring stable performance and dust-free operation.
5.Construction Material
The Cyclone Fly Ash Powder Separator is commonly constructed from carbon steel, stainless steel, or wear-resistant alloys, tailored to handle abrasive and high-temperature materials.
Range of Configuration
1.Cement Industry
The Cyclone Fly Ash Powder Separator is commonly used to separate fine cement particles from the air stream, enhancing product fineness and reducing emissions.
2.Power Plants
In coal-fired power stations, the mineral powder air classifier captures and recovers fly ash from flue gases, cyclone powder separator helps reduce air pollution and enabling reuse of ash in construction materials.
3.Mining and Mineral Processing
The mineral Powder Air Classifier is ideal for separating ultra-fine powders such as limestone, quartz, and calcite, ensuring consistent particle size in mineral products.
4.Sand-Making Systems
The Cyclone powder Separator is integrated into sand and gravel production lines to remove dust and improve the grading of fine aggregates.
5.Chemical and Building Materials
The V-type powder separator is also used for classifying fine powders like gypsum, calcium carbonate, and other bulk materials in chemical and construction industries.
Product Detailed
1.Tangential Inlet
Located on the side of the cyclone powder separator, vortex powder separator inlet introduces the dust-laden air at high velocity, creating a vortex motion essential for efficient separation.
2.Air Outlet (Vortex Finder)
Found at the top center of the V-type powder separator, the vortex finder allows clean air to exit while preventing re-entrainment of separated particles.
3.Dust Discharge Port
The mineral Powder Air Classifier includes a discharge valve or airlock at the bottom, where vortex powder separator collected powder or fly ash is released into bins or conveyors.
4.Inner Guide Vanes (optional)
Some advanced fly ash powder separators are equipped with guide vanes to control airflow direction and enhance separation efficiency.
Can the equipment be customized according to customer requirements?
Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.
Is Ninon provide installation and commissioning services?
Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.
What is the warranty period for the products?
The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.
How to Choose the Most Suitable Equipment?
First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.).
Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape.
Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application.
Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.
What certification standards do the machines comply with?
Our equipment complies with international standards, including ISO 9001 quality management certification，ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.
What are the available payment methods and Incoterms ?
We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.
