Model: LNZDS824S1+SBT60
A Premixed Dry Mortar Plant is an integrated production system designed to manufacture a variety of ready-to-use building mortars with high efficiency and consistency. The mortar mixer combines raw material storage, precise weighing, high-performance mortar mixers, and automated packaging systems into one streamlined process. Ideal for producing tile adhesives, plastering mortar, masonry mortar, self-leveling compounds, and specialty mortars, the dry mortar plant ensures uniform quality and fast output. With a modular and scalable design, a premixed mortar plant can be tailored for both small-scale and large-scale operations. Advanced control systems and dust-free operation make it an environmentally friendly and intelligent solution for modern construction material manufacturing.
1.High-Efficiency Mortar Mixer At the heart of every premixed mortar plant is a high-performance mortar mixer. Whether it's a single-shaft, dual-shaft, or planetary type, the mortar mixer ensures uniform blending of cement, sand, polymer powders, and chemical additives. Mortar mixer is critical for producing consistent batches of tile adhesives, grouts, and insulation mortars.
2.Automated Weighing & Dosing Systems A modern dry mortar plant includes fully automated dosing for all raw materials. Precision weighing systems guarantee accurate proportions, which directly impacts the quality and reliability of the final product.
3.Flexible Production Capabilities The premixed mortar plant can be configured to produce multiple types of mortar including masonry mortar, plastering mortar, self-leveling compounds, and specialty mortars. Fast recipe switching and digital control systems enhance production flexibility.
4.Dust-Free Operation & Environmental Control Most dry mortar plants include dust collection and sealing systems to reduce airborne particles, supporting a clean, eco-friendly production environment.
5.Integrated Packing & Palletizing The premixed mortar plant often includes bagging machines, valve packing units, and palletizers—streamlining logistics and improving output efficiency.
5.Scalable Modular Design From compact setups to large-scale installations, every dry mortar plant is designed for scalability. The mortar mixer layout can be expanded or upgraded as production demands grow, without replacing core components like the mortar mixer.
Specification
Model
LNZDS824S1+SBT60
Feedstock Size
5-40 mm
Discharge Volume(1-2/3.5mm)
46-63 t/h
VSI Crusher
VSI8525
Vibrating Screen
3ZS2045
Dust Collector
LCPM500
Sand Classifier
3GLS1840
Mortar Mixer
GJD3000
Remarks
Optional grading screen
Materials for Dry Mix Mortar
Aggregates in dry-mix mortar include river sand, manufactured sand, mountain sand, sea sand, and limestone etc..
Data on sand used in dry-mix mortar and application on construction sites
Data of masonry sand
Data of masonry sand
Finished dry sand (FM = 2.46)
Range of Configuration
1. Masonry Mortar Production
A dry mortar plant is used to produce masonry mortar for brickwork and blockwork construction. With the help of a high-performance mortar mixer, the mortar achieves excellent bonding strength, water retention, and workability, ensuring reliable masonry performance.
2. Interior and Exterior Plastering Mortar
The premixed mortar plant is ideal for producing plastering mortar used on interior and exterior walls. This enhances construction efficiency, improves surface smoothness, and is widely applied in residential, commercial, and industrial buildings.
3. Tile Adhesive and Grout
Using a precision mortar mixer, the dry mortar plant can produce strong bonding tile adhesives and flexible grouts. These materials meet the needs of floor and wall tiling under various substrate and environmental conditions.
4. Self-Leveling Floor Mortar
For industrial and commercial flooring, the premixed mortar plant enables the production of self-leveling mortar. This type of mortar ensures high flatness and wear resistance, allowing for rapid, efficient construction.
5. Thermal Insulation and Anti-Crack Mortar
The dry mortar plant is also suitable for manufacturing mortars used in external wall insulation systems (such as EPS/XPS boards), including adhesive layers and anti-crack protective coats. These contribute significantly to a building’s energy efficiency.
6. Repair Mortar and Specialty Mortars
With a robust mortar mixer, the premixed mortar plant can produce high-strength, fast-setting, and durable mortars used for concrete repair, bridge maintenance, and tunnel linings. These specialty products are essential for infrastructure projects.
Can the equipment be customized according to customer requirements?
Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.
Is Ninon provide installation and commissioning services?
Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.
What is the warranty period for the products?
The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.
How to Choose the Most Suitable Equipment?
First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.).
Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape.
Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application.
Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.
What certification standards do the machines comply with?
Our equipment complies with international standards, including ISO 9001 quality management certification，ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.
What are the available payment methods and Incoterms ?
We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.
