Planetary Intensive High Shear Mixer
Key Features
1.High-Intensity Countercurrent Mixing Technology
The countercurrent intensive mixer is a premium UHPC high shear mixer that employs dual-axis planetary motion combined with counter-flow action, ensuring complete and uniform dispersion of materials. This makes UHPC high shear mixer ideal for processing high-density and high-viscosity materials.
2.Robust Planetary Mixing Mechanism
Unlike conventional mixers, countercurrent intensive mixers use a synchronized motion where the mixing tools rotate on their own axis while orbiting the central axis, resulting in thorough material turnover with no dead zones.
3.Heavy-Duty Industrial Performance
Engineered for continuous, heavy-load operation, this Planetary concrete mixer excels in demanding applications such as mineral processing, refractory material mixing, and solid waste handling, maintaining long-term stability and consistency.
4.Flexible Speed Control and Shear Customization
The Planetary concrete mixer features multiple inverter-controlled drives that independently regulate vessel rotation, ploughshare mixing, and high-shear mixing speeds. This flexibility enhances the adaptability of the UHPC high shear Mixer to a variety of material characteristics.
5.High-Capacity Mixing Vessel
With a mixing volume reaching industrial-scale levels, the countercurrent intensive mixer can process large batches efficiently, improving overall productivity in centralized production lines.
6.Smart Operation & Easy Maintenance
Integrated with automated monitoring systems, the Planetary concrete mixer offers real-time diagnostics, remote control capabilities, and quick access maintenance ports—minimizing downtime and labor requirements.
7.Environmentally Friendly and Efficient
The UHPC high shear mixer supports green manufacturing by reducing energy consumption and minimizing material waste during mixing, aligning with sustainable industrial goals.
Product Structure
Inner Compoents
Inner Parts Working Tracks
Operational Process
Mixing high-dispersion, high-fluidity steel fibers with high-performance concrete for using in high-strength, high-ductility beam and column components.
Specification
| Model | LNK5（630/920） | LNK7（2000/2950） | Remarks |
| Mixing Kettle Dimension (mm) | φ1400×620 | φ2000×880 | |
| Mixing Volume (L) | 600 | 1600 | |
| Kettle Rotating Power (kW) | 7.5～15 | 11～22 | VFD+VFM |
| Kettle Rotating Speed (rpm) | 0～13 | 0～13 | |
| High-shear Mixer Power (rpm) | 22～45 | 45～75 | VFD+VFM |
| High-shear Mixer Speed (rpm) | 75～740 | 75～750 | |
| Mixing Plow Power (Kw) | 7.5～15 | 15～22 | VFD+VFM |
| Mixing Plow Speed (rpm) | 4～40 | 4～40 | |
| Compressed Air Pressure (MPa) | 0.7 | 0.7 | |
| Overall Dimension (mm) | ～2600×1650×2250 | ～3600×2388×2680 | |
| Basic Configuration | High shear mixers, pin-type granulation mixers; pneumatic cylinder discharging; All are equipped with variable frequency drive + variable frequency motor for speed regulation. | ||
| Application Field | Mixing, stirring and granulation in the industries of building materials, ceramics, chemical fertilizers, glass, refractory materials, waste recycling and others. | ||
| Noted: 1.This model is suitable for dry-wet mixing of small particle size materials. 2.Structure and parameters vary according to the stirred materials. | |||
Applications in Small Precast Component Production
Countercurrent intensive mixers mix concrete/mortar for small precast components & cement bricks
The UHPC high shear mixer features high uniformity in material mixing and supports continuous, standardized, mass production, making it ideal for factory prefabrication and high-efficiency production requirements.
The countercurrent intensive mixer can process sludge, solid waste slurry and tailings backfill slurry, and produce various cement products and small precast components, including paving bricks such as cement bricks, permeable bricks, slope protection bricks and grass-planting bricks, as well as municipal supporting components including small precast blocks, curb stones, trench covers, cable trays and drainage components.
Range of Configuration
1.Mineral Processing and Concentration Plants
The UHPC high shear mixer designed for mixing high-viscosity slurries, tailings, and mineral powders—making planetary concrete mixer ideal for mineral beneficiation processes and ore concentrate blending in mining facilities.
2.Green Mining and Solid Waste Treatment
As environmental standards rise, countercurrent intensive mixers are increasingly used in green mining operations and waste recycling centers. The Planetary concrete mixer supports sustainable practices by ensuring thorough and uniform mixing of recovered and recycled materials.
3.Metallurgical Industry Applications
This Planetary concrete mixer is well-suited for mixing heavy metallurgical inputs like sinter feed, furnace charge blends, and slag, ensuring material consistency and maximizing downstream processing efficiency.
4.Refractory and High-Performance Material Blending
The UHPC high shear mixer provides excellent results in the production of refractory bricks, castables, and high-temperature insulation materials that require precision mixing of dense and abrasive ingredients.
5.Specialty Cement and Concrete Production
In advanced concrete manufacturing, Planetary concrete mixers are used to create high-strength, fiber-reinforced, or chemical-resistant concrete mixtures. Its ability to process high-performance formulations makes planetary concrete mixer invaluable for precast concrete and infrastructure projects.
6.Chemical Industry Blending Systems
With its high shear capabilities, the UHPC high shear mixer also finds application in the chemical sector for homogeneously combining powders, pastes, and suspensions with diverse properties and densities.
On-site View
Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.
Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.
The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.
First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.). Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape. Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application. Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.
Our equipment complies with international standards, including ISO 9001 quality management certification，ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.
We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.
