Dry-mixed mortar (also known as dry mortar) is a "dry-mixed" ready-mixed commercial mortar produced in a factory through sand pre-treatment (including drying and screening), batching and weighing, mixing, storage and packaging, or bulk delivery, using an advanced dry mix mortar plant—the computer-controlled fully automatic dry-mixed mortar mixing plant (tower).
Advantages and Market Prospects of Dry Mix Mortar
Due to strict weighing and proportioning during the production process and the addition of corresponding chemical additives according to different functional requirements of the mortar, the quality of the mortar is greatly improved. The application of dry-mixed mortar avoids the quality defects of on-site manual preparation, and the mortar mixer enhances mortar quality, reduces urban waste and environmental pollution, and improves the level of civilized construction. It is a green and environmentally friendly new building material with broad market prospects.
Ready Mix Mortar Production Equipment
A dry mix mortar plant is a combined device for centrally mixing general mortar and special mortar, also known as a ready mix mortar plant.
There are various types of dry mix mortar plant:
By mixing form: single-mixing type and double-mixing type dry mix mortar plant.
By structural form: simple type, serial type, and tower type dry mix mortar plant.
The dry mix mortar plant features flexible and diverse structural forms, strong adaptability, and supports modular expansion. Its control modes cover manual, semi-automatic, and fully automatic options. Dry sand methods include vibrating fluidized bed and mechanical drum type.
At the heart of the ready mix mortar plant is the mortar mixer—a critical component that comes in multiple configurations: gravity-free twin-shaft paddle mortar mixer, horizontal ribbon mortar mixer, and plow blade mortar mixer. These mortar mixer variants are further categorized into batch type and continuous type based on their working mode.
Ready Mix Mortar Plant
Mortar Mixer
Ninon's ready mix mortar plant delivers exceptional production efficiency, ensuring that the uniformity of mortar discharged from its finished product silo consistently reaches ≥95%.
Beyond efficiency, it stands out for its superior product quality and reliable operational performance: the mortar mixer's mixing uniformity maintains a benchmark of ≥98%, guaranteeing consistent, high-quality mortar batches for every project.
Equipped with advanced intelligent controls, the plant automates the measurement of all raw materials to eliminate human error—yet it also includes a dedicated reserved port for manual admixture addition, offering flexibility for specialized formulations.
What's more, Ninon's ready mix mortar plant is engineered for low operational costs: the dust emission concentration at every production node is strictly controlled to ≤10mg/Nm³, not only meeting stringent environmental standards but also reducing the need for costly dust management systems. This, combined with optimized energy consumption and minimal maintenance requirements, helps enterprises cut down on overall operational expenses significantly.