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Basic Knowledge of Sand and Aggregate

2020-10-10

Friends in the sand and aggregate industry often hear the term "aggregate". So, what is aggregate? What are the main rock types that make up aggregates? Today, with high-rises rising and railways spreading in all directions, improved living standards have indirectly led to over-exploitation of river sand. During rainy seasons, riverbanks stay soaked, which may cause collapses over time and even hazards like floods. Thus, the government has explicitly banned random river sand exploitation! As a result, manufactured sand—produced mainly by sand making machine — has become the industry’s focus. What’s the difference between natural sand and manufactured sand? Let’s dive into Ninon’s guide.

sand making machine

First, aggregate refers to granular loose materials that act as a skeleton or filler in concrete. It is used in civil engineering for cement concrete, asphalt concrete, road bases, railway ballast, mortar, etc. Aggregate raw materials are mostly natural sand and gravel, composed mainly of three rock types.

sand making machinesand making machinesand making machine

Igneous rocks, sedimentary rocks, metamorphic rocks

Classification of Aggregates

  • By particle size: Coarse aggregates (rock particles >4.75mm, e.g., pebbles, crushed stone); Fine aggregates (rock particles <4.75mm, e.g., river sand, mountain sand, sea sand, and manufactured sand processed by sand making machine).

  • By density: Ordinary aggregates (2500-2700kg/m³); Lightweight aggregates (0-1000kg/m³, e.g., ceramsite); Heavy aggregates (3500-4000kg/m³, e.g., iron ore).


Dedign Principles for Sand and Aggregate Production Lines


① Multi-stage crushing

② Matching capacity between front and rear stages (to ensure sand making machine operates stably); 

③ Transfer silo design; 

④ Matching material sizes for equipment; 

⑤ More screening, less crushing; 

⑥ Belt selection based on output and height difference;

⑦ Flexible on-site layout.

System Coposition of Sand and Aggregate Production Lines


① Feeding system (vibrating feeders supply materials to sand making machine); 

② Conveying system (belt conveyors transfer materials to vsi crusher and screens); 

③ Crushing system (core equipment, including crushers and sand making machine like vsi crusher, which crushes ore into required particle sizes); 

④ Screening system (circular/linear vibrating screens grade finished products).


Definition of Mud Content, Stone Powder Content and Clay Lump Content


  • Mud content: Particles <75μm in natural sand;

  • Stone powder content: Particles <75μm in manufactured sand (controllable via parameters of sand making machine);

  • Clay lump content: Particles originally >1.18mm that become <600μm after soaking and kneadin


Characteristics of Sand Type


  • River sand: Good shape, durable but over-exploited;

  • Mountain sand: Weathered, impure (needs sand making machine refinement);

  • Sea sand: Corrosive chloride ions (high desalination cost);

  • Desert sand: Too fine, sticky (unsuitable for construction).


Natural Sand vs. Manufactured Sand

Natural sand forms via wind/rain/water erosion—high particle strength but unstable gradation. Manufactured sand is processed by sand making machine and auxiliary equipment: it has regular particles, can be made into different specs per needs. A manufactured sand line combines vibrating feeders, vsi crusher, screens, and conveyors etc., tailored to meet diverse customer needs.