Founded on December 10, 2019, Xuancheng Zhongmao New Building Materials Co., Ltd. is an energy-saving, green and environmentally friendly enterprise integrating the production and sales of dry-mixed mortars and water-stabilized mixtures. As Xuancheng's key new-type building materials supplier, Zhongmao faced core challenges: Natural sand shortages disrupted raw material stability, while traditional sand making equipment produced aggregates with uneven gradation—directly affecting mortar workability and water-stabilized mixture strength. Strict environmental regulations in Anhui (e.g., zero dust emissions for green enterprises) and the need for high-quality raw materials for eco-friendly building materials pushed Zhongmao to seek a high-performance, eco-compliant aggregate shaping and sand making plant.
Choose Right Equipment - Your Shortcut to Stable Sand Quality & High Yield
After in-depth technical evaluation, Zhongmao selected Ninon's DS100 manufactured sand production line—an integrated solution tailored to green new building materials production. Its core advantages aligned with Zhongmao's demands:
(1) Advanced aggregate shaping technology: Converts local limestone into high-roundness aggregates (sphericity ≥ 0.86) and graded sand, optimizing dry-mixed mortar's fluidity and water-stabilized mixture's compaction performance;
(2) Closed-loop environmental system: Dust collection efficiency ≥ 99.8%, noise ≤ 68dB(A), fully meeting Anhui's green enterprise standards;
(3) Precise gradation control: Multi-stage screening adapts to different mortar/mixture formulas, complying with GB/T 14684-2022.
Ninon's team customized the manufactured sand production line's parameters to match Zhongmao's production processes, ensuring seamless integration.
Ninon's Sand Making Equipment Reinvents Production Efficiency
Since commissioning, the DS100 aggregate shaping and sand making plant has delivered remarkable results:
(1) Green Compliance: The manufactured sand production line's zero-pollution design helped Zhongmao retain its "Anhui Green Building Materials Enterprise" certification, avoiding environmental penalties and enhancing brand reputation.
(2) Superior Product Quality: Produced sand has mud content ≤ 0.2%, crushing value ≤ 10%, and uniform gradation. Dry-mixed mortars using this sand achieved excellent water retention and adhesion, while water-stabilized mixtures met highway engineering standards—winning Zhongmao contracts for Xuancheng's new district infrastructure.
(3) Efficient & Cost-Effective: The aggregate shaping and sand making plant outputs 100 tons/hour of high-quality sand, with 99.3% raw material utilization (reducing waste by 38% vs. old equipment). Energy consumption of 16.5kWh/ton is 18% lower than industry average, cutting production costs by 23%.
"The DS100 aggregate shaping and sand making plant is our cornerstone for green development," The project manager stated,“This manufactured sand production line not only solves raw material quality and environmental issues but also boosts our competitiveness in the new building materials market.”
Ninon's Manufactured Sand Production Line That Pays for Itself in 6 Months
For green new building materials enterprises, it offers:
(1) Eco-friendly design to meet strict environmental standards.
(2) Customizable gradation for dry-mixed mortars and water-stabilized mixtures.
(3) Stable performance, high efficiency, and professional after-sales support.
Like Zhongmao, leverage this high-quality aggregate shaping and sand making plant to achieve green, efficient production and seize market opportunities!