The Shanxi Yuantong Company specializes in the large-scale manufacturing of premium dry-mixed mortar products. To resolve the shortage of high-grade mortar-specific aggregate, the company has fully deployed Ninon DS600 sand making plant to upgrade dry mix mortar plant.
Ninon aggregate processing plant deployed in Shanxi Yuantong
Boasting high-efficiency particle shaping, accurate aggregate gradation and environmentally friendly integrated workflows, the DS600 sand making plant consistently delivers qualified manufactured sand for the entire dry mix mortar production line, enabling seamless continuous operation between aggregate processing and mortar production at the dry mix mortar plant. This optimized layout empowers the aggregate crushing plant to serve downstream mortar processing with stable and standardized raw material supply.
VSI Crusher
Separator
Vibrating Screen
Conveyor
The matched sand making plant maintains a steady comprehensive capacity of 60-70 t/h. The core crusher of the aggregate crushing plant adopts a mature rock-on-rock crushing structure, achieving a peak handling capacity of 170 t/h. Raw materials are crushed and reshaped via stone collision, producing rounded aggregate particles with minimal needle and flake content, fully complying with the strict material specifications of the dry mix mortar production line for masonry, plastering and floor mortar.
Fitted with a high-precision powder separator, the sand making plant dynamically regulates the stone powder proportion of finished sand. Equipped with pulse dust collectors for full-sealed dust recovery, the aggregate processing plant efficiently traps fine particulate matter, meets green building material ultra-low emission criteria, and significantly optimizes the operating environment of the dry mix mortar plant workshop.
With precise screening and air separation adjustment, the sand making plant produces finished sand with a uniform particle size range of 0–3.5 mm and an adjustable fineness modulus from 2.36 to 4.75, featuring continuous and balanced gradation. The qualified finished sand requires no secondary screening and can be directly transported to the raw material silos of the dry mix mortar production line. This high-quality aggregate effectively improves mortar workability and structural strength, thoroughly eliminating common mortar defects including delamination, cracking and hollowing, and perfectly matches the diversified production demands of the dry mix mortar plant. The stable output of the aggregate processing plant lays a solid foundation for standardized mortar production.
Ninon integrated aggregate crushing plant + dry mix mortar plant
As a professional integrated building material equipment supplier, Ninon provides not only reliable sand making plant systems but also customized full-set dry mix mortar production line solutions covering multiple capacity grades. All core equipment including crushing, mixing, batching, storage and dust removal units achieves unified configuration and intelligent linkage for the aggregate crushing plant and mortar production system. The interconnected electric control systems of the aggregate processing plant and dry mix mortar plant minimize material transfer loss, greatly saving labor and logistics costs for the entire production system.
Since official commissioning, the Ninon DS600 sand making plant has maintained stable operation with qualified capacity, particle shape and environmental performance indicators. The tailor-made production process for mortar aggregate enables the aggregate crushing plant to help Shanxi Yuantong's dry mix mortar plant realize cost reduction and quality improvement. This successful project fully verifies the reliable practical value of Ninon's integrated aggregate processing plant and dry mix mortar production line solutions in the global building materials manufacturing industry.