Model: VSI-1040
The VSI Cone Rock Crusher is an ultra-high power, energy-efficient model in the VSI series. The equipment enhances the strength of core components, operational stability, and material processing capacity, specifically designed to meet the demands of ultra-high production capacity, excellent particle shape, and intelligent mining automation. The quarry rock crushers is ideal for large-scale sand production and shaping of highly abrasive materials such as basalt, granite, and hard tailings.
The VSI-1040 cone crusher is commonly used as the core sand-making unit in heavy-duty complete production lines like the LN-ZDS-2060S2 and LN-ZDS-1030G1.
1.All-in-One Crushing, Sand Making & Shaping System
(1)The VSI-1040 cone crusher integrates the core functions of a cone crusher, quarry rock crushers, and a vertical shaft impact sand making plant into a single efficient unit.
(2)This configuration produces excellent particle shape with fine grading and low flake content—ideal for sand used in asphalt and concrete batching plants.
(3)The system achieves a high sand production rate of 50–70%, surpassing many traditional quarry rock crushers in shaping performance.
The VSI-1040 quarry rock crushers offers adjustable crushing modes, a capability that makes it more versatile than most cone crushers:
(1)Rock-on-Rock mode ensures extended wear life and is optimized for sand-making operations in vertical shaft impact sand making plants.
(2)Rock-on-Steel mode boosts shaping precision and increases output, making it a great supplement to existing quarry rock crusher systems.
3.High Rotor Speed & Throughput Efficiency
(1)With rotor tip speeds reaching 60–75 m/s, the VSI-1040 cone crusher ensures high-impact collisions under centrifugal and gravitational forces for fine crushing.
(2)The combination of central feed and cascading side feed improves both crushing efficiency and throughput—significantly outperforming conventional cone crusher systems in many vertical shaft impact sand making plant layouts.
4.Durable Design with Long-Life Wear Parts
(1)Core components—including the impeller, distributor, and peripheral guard plates—are cast from wear-resistant alloy, ensuring robust performance in high-load quarry rock crusher conditions.
(2)The modular design allows for faster part replacement and easier service than most traditional cone crusher assemblies.
5.Smart Control & Hassle-Free Maintenance
(1)Features a hydraulic lid-opening mechanism, eliminating the need for cranes or hoists during routine maintenance—a clear advantage over many quarry rock crushers.
(2)Supports optional auto-lubrication and intelligent monitoring, making it ideal for modern, automated vertical shaft impact sand making plant systems requiring low-touch operation.
6.Energy Efficient & Broadly Applicable
(1)Equipped with high-efficiency motors, the VSI-1040 quarry rock crushers minimizes energy consumption while maximizing production—providing better performance than traditional cone crushers in energy-intensive environments.
(2)Suitable for processing a wide variety of materials such as river pebbles, granite, basalt, quartz stone, construction waste, and tailings, making cone crusher an excellent fit in advanced quarry rock crusher and vertical shaft impact sand making plant workflows.
Product Detailed
Specification
Model
VSI-1040
Maximum Feed Size (mm)
40 (varies by material hardness)
Capacity (t/h)
100-240
Motor Power (Kw)
2*160 Kw(dual mortor)
Discharge Size (mm)
<5mm (adjustable)
Spindle Speed (r/min)
1300-1700
Hydraulic Lid Opening
Supported for easy inspection/maintenance
Supporting Equipment
LN-ZDS-2060S2; LN-ZDS-1030G1
Operational Principle
Three Types of Working Principles
Functions of the Inner Compoents
Range of Configuration
1.High-Output Concrete & Asphalt Aggregate Production
the VSI-1040 cone crusher as part of vertical shaft impact sand making plant excels in producing fine aggregates with excellent particle shape—surpassing conventional cone crushers in performance. Widely used in commercial concrete mixing stations and asphalt batching plants that demand superior sand quality.
2.Hard Rock Processing in Quarry Operations
Deployed in tandem with cone crushers to achieve both coarse reduction and precise shaping in large-scale quarry production lines.
3.Infrastructure & Hydropower Projects
Frequently installed in vertical shaft impact sand making plants supporting infrastructure projects such as dams, bridges, and expressways. Produces high-strength, well-graded sand that meets the rigorous standards required for government-backed civil engineering works.
4.Green Mining & Intelligent Aggregate Systems
Outperforms traditional quarry rock crushers and cone crushers in energy efficiency and dust control, aligning with modern environmental compliance goals.
5.Shaping & Fines Production in Manufactured Sand Plants
6.Tailings Recycling & Construction Waste Processing
Deployed in quarry rock crusher systems that handle construction waste and tailings, transforming low-value materials into high-quality sand.Complements cone crushers in mobile and stationary recycling stations by improving product quality and consistency.
Can the equipment be customized according to customer requirements?
Yes, we provide fully customized equipment solutions based on client requirements, including size specifications, functional configurations, and capacity design to meet the unique demands of each project.
Is Ninon provide installation and commissioning services?
Yes, we provide comprehensive installation and commissioning support, either on-site or through remote technical assistance, to ensure optimal equipment performance.
What is the warranty period for the products?
The standard warranty period for most core equipment is generally 12 months, with exact terms defined in the purchase agreement.
How to Choose the Most Suitable Equipment?
First, customers should provide information on the type and hardness of local raw materials (e.g., granite, river pebbles, limestone etc.).
Next, customers need to specify the desired finished product requirements, including fineness modulus and particle shape.
Then, based on the required production capacity (e.g., tons per hour), different models can be recommended—for example, a shaping sand making machine for higher output, or equipment tailored for ordinary or specialized mortar production depending on the application.
Finally, customers can select and customize the equipment based on site conditions, installation environment, energy consumption, maintenance costs, and overall project budget.
What certification standards do the machines comply with?
Our equipment complies with international standards, including ISO 9001 quality management certification，ISO 14001 – Environmental Management System. Third-party inspections, such as SGS reports, can be arranged based on specific customer requirements.
What are the available payment methods and Incoterms ?
We accept multiple payment methods, including T/T, L/C, and others as agreed upon in the contract. The Incoterms accepted are generally FOB,CFR,CIF,DAP,and also depending on the terms specified in the contract.
